Comparative Studies on the Organogel Formation of a Polyester in Three Different Base Oils by X-ray Analysis, Rheology and Infrared Spectroscopy.

High-performance greases typically consist of a base oil and polyurea as a thickener material. To date, few alternatives to polyureas have been investigated. Polyesters could be one such alternative; however, little is known about the gelation of such polyesters because, unlike polyureas, they cannot form hydrogen bonds between the polymer chains. Here, we present studies on the gel formation of a polyester based thickener poly(hexane dodecanoate) with 1-octanol endgroups in three different base oils, i.e., a mineral oil (Brightstock 150), a synthetic Polyalphaolefin (Spectrasyn 40) and castor oil (85 to 90 wt.% ricinoleic acid triglyceride). Small- and wide-angle X-ray scattering measurements indicate a strong interaction of the polyester with castor oil and an increase in the crystalline fraction, with an increasing polymer amount from 5 to 40 wt.%. Moreover, infrared analysis of the polyester in castor oil showed gel formation at a minimum concentration of 20 wt.%. The strong interaction of the polyester with castor oil compared to the other two base oils led to an increase in the yield point γF as a measure of the mechanical stability of the gel, which was determined to be 5.9% compared to 0.8% and 1.0% in Brightstock and Spectrasyn, respectively.

Polyurea Thickened Lubricating Grease-The Effect of Degree of Polymerization on Rheological and Tribological Properties.

Lubricating greases based on urea thickeners are frequently used in high-performance applications since their invention in 1954. One property that has so far been neglected in the further development of these systems due to their low solubility and the resulting difficulty of analysis, is to better understand how the degree of polymerization affect such polyurea lubricating systems. In this work, we prepared three different oligo- or polyurea systemswith different degrees of polymerization (DP) and investigated the influence of DP on rheological and tribological properties. The results showed that the DP has an influence on the flow limit in rheology as well as on the extreme pressure (EP) and anti-wear (AW) properties as examined by tribology measurements. By optimizing the DP for a thickener system, comparable EP and AW properties can be achieved through the use of additives. The DP showed an increasing influence on the flow limit. This could reduce damage to rolling bearings due to lateral loading at rest. Therefore, modifying the DP of the polyurea systems shows similar effects as the addition of external additives. Overall, this would reduce the use of additives in industrial applications.